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PDF Too Large to Email? Split It by File Size

Written ByMagic Soft Recovery LLC
Published OnOct 28, 2026
Read Time4 Minutes

You attach a 40 MB scan, press send, and the email bounces or Outlook refuses the attachment. Every mail service has a size cap, and PDFs of scanned documents pass it easily.

You can shrink the file, share a link, or split the PDF into parts that each fit. Splitting by size keeps full quality and needs no cloud account.

01

Attachment limits of common email services

ServiceAttachment limit
Gmail25 MB per email
Outlook.com20 MB per email
Yahoo Mail25 MB per email
Microsoft 365 / ExchangeSet by the organisation's admin; often 25 to 35 MB

ENCODING OVERHEAD - Attachments are encoded for sending, which adds roughly a third to their size. A 20 MB PDF can count as about 27 MB, so aim for parts well under the limit, around 10 to 15 MB.

The recipient's server has a limit too, and it may be lower than yours.

02

Your three options

OptionGoodNot so good
Compress the PDFOne fileScans lose sharpness; may still be too big
Share a cloud linkAny sizeRecipient needs access; some firms block links
Split by file sizeFull quality, plain attachmentsSeveral emails or attachments

03

Split a PDF by file size

Magic Soft PDF Split & Merge has a By File Size mode. You set a maximum size in MB and it groups pages into files under that size.

01

Add the PDF

Load the large file, or several of them.

02

Choose Split > By File Size

Enter the maximum, for example 10 MB.

03

Export

Pick an output folder and click Start. Each part is a normal PDF with consecutive pages.

If a single page is larger than the limit by itself, it goes into its own file, so no page is ever dropped. Original quality is kept because pages are copied, not recompressed.

Name the parts

Rename the outputs Report part 1 of 4.pdf and so on, and say in the email how many parts to expect.

04

Putting the parts back together

The recipient can read the parts as they are. If they want one file, they can merge them in order with Preview on a Mac or any PDF merge tool. See how to merge PDF files.

Summary

Keep each attachment well under the limit to allow for encoding, around 10 to 15 MB for most services. Splitting by file size keeps the quality and works with any email account. For other ways to divide a PDF, see how to split a PDF.

Frequently Asked Questions

Frequently Asked Questions

Gmail allows 25 MB per email, but encoding adds about a third, so a PDF around 18 MB is close to the real maximum.

No. Splitting by size copies pages as they are. Only compression reduces quality.

PDF Split & Merge puts that page in its own file so it isn't lost.

Yes. Add them all and run the By File Size split in one go.

For very large files, often yes. But some recipients block links or need the files as attachments, which is when splitting helps.

About The Author

Magic Soft

Magic Soft provides software solutions for email recovery, data migration, file conversion, and digital data management.

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At Service Since 2015
10+ Years Experience
🌍
Trusted by Millions
Worldwide Customers
🔒
SSL Secure
256-bit Encryption
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McAfee SECURE
Site Security
🛡
DMCA Protection
Protected Content
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D-U-N-S Verify
Business Verified
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BBB Verify
Trusted Business